PVC Corrugated Tile Extrusion Line

As a substitute of corrugated steel tile, corrugated tile get more and more extensive application in the building construction, Acemech customizes different solutions according to clients’ demands on product structure, shape which has width from 720mm to 1130mm and thickness from 1mm to 3mm. According to the exclusive preferences of different regions, Acemech designs classical round wave type and trapezoidal shape Special alloy processed screw and barrel can meet 80-100phr high fill formula production requirements forming mould adopts special design of flow channel, increasing the space of cooling water and final product, which highly improving the cooling effect and forming speed, At the meanwhile, Dust-free cutter is perfect solution for roof tile cutting.

Product Category

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Features

Special design of screw, which ensures material perfect plasticizing and lower formulation cost is suitable for high fill formula;
Co-extruder equipped with dehumidifying and drying system can be applied to produce PMMA/ASA composite material, which ensures tile with high performance and quality ;
Hanger style T-die is applied to produce single PVC melt multi-layer material or multi-layer compound material, its flow surfac adopts electrochromism treatment, which ensures excellent liquidity and good anticorrosion, heat-resisting and wear-resisting performance;
Feeding block mostly applied in multi-layer compound process. It has Several structures,such as A/B, A/B/A, A/B/C etc. for making perfect composite tiles;
Calibration forming table includes three parts: calibration mold, haul off and cutter, Forming mould is made of Up and Down moulds, flow surface adopt polish and electrochromism treatment, which can ensure excellent liquidity and good anticorrosion, heat-resisting, wear-resisting performance;
The channel design is S shape to increases contacting surface of mould, which ensures faster heating transfer and quickly cooling calibration. In order to higher stable hauling, the shape of rubber roller(haul off) designs according to final product, the cutter adopt sawing type and the shape of blade designs according to the tile, which ensuring flat and chip-free cutting. 

Applications
Product Details

Conical Twin Screw Extruder

38D LD ratio
Barrier zone of screw
Grooved channel feeding
Copper bush of water jacket
Gravimetric dosing feeder

Co-extruder

is a specialized extrusion machine used to process multiple layers of plastic simultaneously
Mould
Cutter
Stacker
Technical Date
Tile Structure Tile width (mm) Tile thickness(mm) Extruder Output(kg/h)
PVC Single layer 720/920/1100/1130 1.0-3.0 SJZ80/156 350-400kg/h
ASA/PMMA+PVC 2 layers 720/920/1100/1130 1.0-3.0 SJ50/30+SJZ92/188 350-400kg/h
ASA/PMMA+PVC+PVC 3 layers 720/920/1100/1130 2.0-3.0 SJ50/30+SJZ65/132+SJ51/105 350-400kg/h
PVC+PVC foam+PVC 3 layers 720/920/1100/1130 2.0-3.0 SJ51/105+SJZ65/132+SJ51/105 350-400kg/h
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