PE (LD & HD) Pipe Extrusion Line
With years of experience in the R&D production of plastic machinery, absorbing foreign advanced technology to fit to market demand, Acemech constantly explores our high efficient extruder and production line, including 33D and 38D series extrusion production line.
Our production line adopts high-performance single-screw extruder, spiral type die head, multi-track haul-off, proper vacuum & cooling devices and chip-free cutting unit, which can be used to achieve, single, two or more layers of co-extrusion products. Our system adopts intelligent PLC or direct temperature controlling system, man-machine dialogue interface, remote diagnosis and control, automatic fault alarm to realize the stable and reliable production. It can be widely used for extruding various polyolefin materials, for example, HDPE, LDPE, PERT, PP, PPB, PPH, PP-R, PS, etc. Besides, Acemech greatly has improved the application of our system to meet the demand of market, such as fire-retardant, anti-static, corrosion-resistant, nano-antibacterial and other materials.
Optimized design of the barrier screw to adapt to a variety of raw materials and products;
Excellent temperature control system to ensure that different speeds have a stable output;
The ferrous feed groove sleeve sleeve designed to match the screw structure ensures uniform and stable production;
Strong powertrain, durable and guaranteed stable extrusion and excellent product quality;
High-performance co-extruder can be a separate control, but also with the host linkage control;
Low wear screw design, high material meltability, gentle melting process, uniform melting material;
PAC system on die head ensures a fast cooling for big thick pipes;
Lower energy consumption, lower melt temperature, premix product color uniformity, excellent results.
Single screw extruder
Barrier zone of screw
Grooved channel feeding
Copper bush of water jacket
Gravimetric dosing feeder
Mould
• 40Cr material
• Complete set include extrusion die head, Slotting & water ring type calibration sleeve
• Apply to PE/PP, co-extrusion, multi-layers co-extrusion etc
Vacuum Cooling Tank
The cutting machine, typically synchronized with the extrusion speed, is used to precisely cut the extruded pipes or profiles into individual sections of the desired length.
Plastic Pipe Haul-off Machine
The haul-off machine, also known as a puller or caterpillar, is a device used to pull the extruded pipes or profiles through the production line at a consistent speed and tension, preventing deformation and maintaining dimensional accuracy.
Cutter
The cutting machine, typically synchronized with the extrusion speed, is used to precisely cut the extruded pipes or profiles into individual sections of the desired length.
Winder
Stacker
• Stainless steel 304 as touching material
• Discharge driving by air cylinder
33D Series:
| Model | O.D. (mm) | Extruder | Max. output(kg/h) | Max. Haul-off speed (m/min) | Motor Power(kW) |
|---|---|---|---|---|---|
| PE63 | Ф20-63 | SJ65/33 | 220 | 15 | 55 |
| PE110 | Ф20-110 | SJ65/33 | 220 | 15 | 55 |
| PE160 | Ф50-160 | SJ75/33 | 400 | 12 | 110 |
| PE250 | Ф90-250 | SJ75/33 | 400 | 8 | 110 |
| PE450 | Ф160-450 | SJ90/33 | 500 | 5 | 160 |
| PE630 | Ф315-630 | SJ120/33 | 850 | 3.3 | 280 |
| PE800 | Ф500-800 | SJ120/33 | 1000 | 1.8 | 315 |
| PE1200 | Ф710-1200 | SJ150/33 | 1,300 | 0.8 | 355 |
38D Series:
| Model | O.D. (mm) | Extruder | Max. output(kg/h) | Max. Haul-off speed (m/min) | Motor Power(kW) |
|---|---|---|---|---|---|
| HPE63 | Ф20-63 | HSJ60/38 | 320 | 30 | 75 |
| HPE110 | Ф20-110 | HSJ60/38 | 380 | 25 | 90 |
| HPE160 | Ф40-160 | HSJ60/38 | 460 | 15 | 110 |
| HPE250 | Ф50-250 | HSJ75/38 | 600 | 12 | 160 |
| HPE450 | Ф110-450 | HSJ90/38 | 800 | 8 | 250 |
| HPE630 | Ф250-630 | HSJ90/38 | 950 | 5 | 280 |
| HPE800 | Ф500-800 | HSJ120/38 | 1,300 | 2.5 | 355 |
| HPE1200 | Ф710-1200 |
HSJ75/38 HSJ90/38 |
1,400 | 1.2 |
160 250 |
| HPE1600 | Ф1000-1600 |
HSJ90/38 HSJ90/38 |
1,600 | 0.7 |
250 250 |